Top Reasons to Shift to Automating Your Packaging Business
Some companies can be hesitant to embrace automated solutions due to the upfront costs of new equipment and employee training. Nevertheless, automated packaging can have essential benefits, and innovation makes automation of more parts of the process easier.
For product manufacturers, automated packaging lines can be pretty advantageous. These innovations can minimize the risk of ergonomic injuries by taking on a load of repetitive and tiresome operations, liberating personnel for higher-value work where they are more urgently needed. Here are the top three benefits of automation:
Improved Quality Control
Automation systems in the past weren’t always dependable enough to completely automate the task of managing packaging line quality control. The taxing and repetitive task of examining every item was left to human personnel. This is changing as new technology is developed, particularly machine vision utilizing artificial intelligence (AI), which allows computers to “see” mistakes as human workers do.
The capacity of automated quality assurance (QA) systems to identify defects doesn’t fluctuate throughout a shift because of their constant activity. Look for reputable equipment like from Pack Leader USA for your automation needs.
Improved Production Speed
Businesses may significantly increase production efficiency and product output by implementing the proper automation solution. Additionally, automated packaging systems can multitask and incorporate several components of the packing procedure into a single step, such as labeling and sealing. By doing this, these solutions may free up more than one staff.
Therefore, these innovations can enhance productivity and free people to concentrate on jobs like shipping, receiving, and selecting that require human labor or just benefitting from it. Visit the PackLeaderUSA page for your automation requirements.
Reduced Labor Costs
Packaging firms are already feeling the repercussions of a more competitive labor market as the US unemployment rate has reached record lows and consumer demand has continued to climb.
Automation is one potential answer to this issue. Businesses may ensure that workers are only hired when needed by automating as much of the packaging line as feasible.
Examples of Automated Equipment
Various goods, products, containers, or packages can be labeled using a labeling machine to dispense or apply labels. Some labeling devices include printing capabilities and dispensing or applying tags. Numerous labeling machines are available on the market, from high-production equipment that allows total print automation and uses the process to manual devices that provide simple label dispensing.
Fillers (or filling machines) are used for packaging, mainly for food and beverage but sometimes for other goods. Depending on the product, a bottle or a pouch can be filled with them.
The packaging business uses a variety of filters. The type of food or beverage filling equipment to be used is commonly decided by the kind of product to be filled, speed requirements, expectations for quality and shelf life, resource availability, technological viability, and several other factors.
Fully-automatic and semi-automatic capping machines operate faster and more effectively. For example, a capper that automatically closes bottles in line might produce as many as 350 caps per minute. As a result, more items are on the market, leading to increased sales. There are fewer supply chain limitations due to a simplified production process.
Wrap Around Labeling Machine
Wrap-around labeling systems apply labels by rolling them onto the container’s surface. This application approach is more straightforward than pick-and-place methods and yields outcomes similar to shrink-wrap. Although wrap-around labels rule the marketplace for round containers, they may be applied to practically any container.
The label’s printing area is optimized by covering it around the container’s perimeter (it sticks to plastic, glass, metal, and cardboard). This method enables you to include all relevant brand information on a single label when packaging beverages.
In the manufacturing and packing sectors, where it is typical for employees to do highly repetitive tasks throughout long shifts, workers regularly encounter work-related musculoskeletal disorders (MSDs), also known as ergonomic injuries.
Employees’ natural risk of MSDs can be reduced by minimizing the number of repetitive tasks they must carry out. Process automation solutions are already an excellent fit for repetitive or tedious operations, which frequently benefit from regularity. It is possible to improve productivity and lower the risk of employee damage by substituting automation for employees in process steps that require repetitive motion.